Cooling your 2.5T engine for the most power possible comes down to efficiency. What is the point of a large intercooler core if you can't effectively take full advantage of the entire space? IE's Flow Distribution System (FDS) places precisely engineered fins inside the end tank to force airflow evenly across the whole surface area to distribute the heat more effectively and recover faster. When drastically reducing air intake temperatures for the most significant power gains possible, IE FDS intercoolers are the proven cheat code.
FDS Front Mount Intercooler
Pickup currently unavailable at Zero Offset Clayton Victoria 3169
FDS Front Mount Intercooler
Zero Offset Clayton Victoria 3169
484 Clayton Rd
Clayton South VIC 3169
Australia
IE performance intercooler system for your Audi RS3 2.5TFSI DAZA engine contains a massive bar & plate core and cast aluminum end tanks equipped with our Flow Distribution System (FDS™) technology. This true motorsport design will support anything from stage 1 power to crazy hybrid turbo builds while delivering incredibly efficient cooling properties. Combat heat soak, lower intake air temperatures, and maintain the highest power output possible from your performance software and hardware upgrades.
LEADING FEATURES
- FDS forces airflow evenly through entire core
- 65% larger core size than stock
- 28.6% lower intake air temps
- 9% lower pressure drop than stock
- +24WHP & + 24WTQ on Stage 1 tune
- 21.9"x11.37"x3.35" bar & plate core size
- Massive 834 cubic inch core volume
- Defends against power-robbing heat soak
- Recovers from heat soak faster
- Increases horsepower and torque
- Compatible with Adaptive Cruise Control (ACC)
- In-house CNC machined aluminum cast end tanks
- Hand TIG welded, and pressure tested in the USA
- Bolt-in hassle-free design for easy install
- Computational Fluid Dynamic (CFD) optimized
- High-grip and beveled inlet/outlets for boost-leak free connections
THE ONE AND ONLY FDS™
NO BOOST LEAKS
The 8V and 8Y RS3 2.5TFSI engine is no stranger to big boost. Designed for any power goal, the inlet and outlet ports are specifically designed and in-house CNC machined to prevent boost hoses from popping off. Our engineers have paid close attention to detail with a flat-stop edge and beveled grooves for a high-friction surface that grips your hoses and locks them in place for good.
RELIABLE STRENGTH
The end tanks are manufactured from high-quality aluminum castings with ultra-thick and reinforced mounting for long life and worry-free operation. All mounting bosses and surfaces are in-house precision CNC machined and hand-verified for an exact fit.
IN-HOUSE TIG WELDED
For maximum quality, finish detail, and outstanding quality, every intercooler is meticulously in-house TIG welded by our intercooler welding specialists. Every unit undergoes a strict post-welding multi-point critical inspection and is tested on our leak-down station before shipping. This level of manufacturing ensures a reliable product ready to install and perform right out of the box.
PERFECT FIT
Your intercooler kit is the maximized size for ultimate performance while retaining a perfect stock-like replacement that requires no installation modifications. Includes all necessary hardware to install and fit vehicles with or without adaptive cruise control (ACC) without purchasing additional brackets.
European and ROW (rest-of-world) models may require a US crash bar for installation.
DEFEAT HEAT SOAK
IE's FDS Intercooler is your ultimate weapon against heat soak. Heat soak occurs when the heat generated by the turbocharger and engine exceeds the cooling capacity of the intercooler. The most common symptom is the noticeable loss of power during WOT acceleration or several back-to-back pulls. By increasing the core size and useable area of the core with FDS technology, we have significantly reduced intake air temperatures consistently lower than OEM and competition intercoolers.
INTAKE AIR TEMP (IAT)
This graph measures intake air temperature (IAT) heat gain from back-to-back testing of consecutive runs. Three wide-open throttle pulls were made while recording the IAT gains at the intercooler. The result was up to 28.6% lower IAT over the stock intercooler on a Stage 1 car!
% IAT DECREASE | RUN 1 | RUN 2 | RUN 3 |
FROM LAUNCH |
-3.8% |
+15.4% |
+19.6% |
AT REDLINE |
+28.3% |
+28.6% |
+25.0% |
POWER GRAPH
Real-world power numbers are achieved using our in-house dyno cells to see how the intercooler upgrade affects horsepower and torque. The testing was performed in controlled conditions on a stage 1 car. This testing shows that large power gains are achieved with the intercooler by reducing IATs.
INTERCOOLER | HORSEPOWER | TORQUE |
IE FDS IC |
335 WHP |
381 FT-LBS |
STOCK IC |
311 WHP |
356 FT-LBS |
FDS DYNAMICS
This comparison uses advanced Computational Fluid Dynamics (CFD) software to detail our FDS fin design's result on flow through the intercooler end tank. Notice the increased charge air distribution entering the top and across the intercooler core. The better this flow is distributed will increase intercooler efficiency and the speed at which it can expel heat from the core.
The above gains are a result of various design details:
- The massive increase in core size dramaticially reduces heat soak.
- The internal FDS design forces air to utilize the entire core volume increasing effciency.
- Lower intake air temps and reduced pressure drop increase horsepower and torque
VEHICLE FITMENT GUIDE
MAKE | MODEL | YEAR | ENGINE |
AUDI |
RS3 |
2017-2020 (8V) |
2.5TFSI DAZA |
AUDI |
RS3 |
2022+ (8Y) |
2.5TFSI DAZA |
*European and most ROW (Rest-Of-World) models require a US/NA (North American) crash bar for installation.
NOTE: Upon receiving the item, please ensure that the part is indeed the correct item you have ordered. This can be achieved by checking labels on the packaging. Please also ensure a proper test fit of the item is conducted prior to paint and/or installation. Returns/Warranty claims will be voided if the item has been tampered with, or is no longer in resalable/new condition.
We are just as keen as you to start your new modification journey. Our team works tirelessly on getting all your orders fulfilled as soon as possible.
When will I receive my item?
Dispatch Times
All orders are usually processed and dispatched within 1-3 business days of the order being confirmed and contingent to stock availability. Please note, during high sales periods, there may be some delays. For more accurate shipping times, please get in contact with us.
Delivery Times
Once dispatched, delivery time will vary dependent on its destination. For most states including VIC, NSW, QLD and SA, we expect delivery times ranging between 1-5 business days. For WA, NT and TAS we do expect slightly longer freight times. Zero Offset cannot be held accountable to reasonable shipping delays incurred by the freighting company.
While we do our best to have your order delivered within the listed timeframes above, we're not able to guarantee an exact delivery date.
Please note items from your order may be delivered separately. You can keep up to date with delivery times via the tracking link sent to you.
Why is my item taking longer than usual?
Sometimes things go astray, and it is completely out of our control. However, we are here to help the best we can. If your item has not been delivered and the ETA for delivery has well and truly passed (more than 10 business days past the expected delivery date), get in contact with the courier and lodge claim. Then contact us and let us know what is happening so we can monitor it on our end as well. If the item is deemed ‘lost’ we will send out a replacement to you. If a replacement is unavailable, we will issue store-credit, refund or initiate an exchange for another item from our store. Please note, that the courier must officially deem the package as "lost" before we can send out a replacement.
My package arrived damaged
We are sorry to hear this. Don’t panic, we are here to help. To resolve any claims as quickly as possible, please send us photos of the items damaged in transit. You must notify us of the damages within 7 days of delivery. This will ensure that the claim damages fall within the warranty window. Please contact our team through the Contact Form. Our team will then request photos and other evidence to progress the claim.
The tracking says delivered, but I have not received the item
Unfortunately, this can occur for many reasons including parcel mishandling, theft or system error made by the Courier. In this event, we urge you to contact the courier service immediately. For those who have selected our package protection at checkout, we will send out a replacement to you without delay. If a replacement is unavailable, we will issue store-credit.
Please note: Each claim is assessed by our team and reviewed thoroughly to ensure a timely resolution for any of the delivery issues. Zero Offset reserves the right to reject any claims that do not meet the criteria, therefore the customer will need to seek resolution through the courier or local authorities in the event of delivery theft.
Rural Areas Shipping
Our shipping prices are fixed for Metro areas in each state. However, additional shipping charges may apply if the postal address is in a rural area.
Warranties
Shop with confidence knowing you’re covered. Our Warranty Policies at Zero Offset cover manufacturing faults on our products for either a repair or replacement. In the event a repair or replacement is unavailable, you will be issued with store-credit in the purchase amount.
If there is an issue with your Zero Offset product and you believe it may be covered under the specific product's Warranty Policy, please reach out to our team via the contact us page.
Please note: Proof of purchase must be provided (i.e. #XXXXX order number), without this we will not be able to process your claim. Cosmetic damage and general wear and tear from product use are not covered under our policies. Improper maintenance of the product will not be covered. This includes the use of acid-based cleaning supplies which adversely affect all automotive products. For maintenance direction, please seek advice from our team.
Parts & Accessories Warranty
We offer a one-year warranty on all Zero Offset body kits and accessories. This warranty also extends to all pre-painted products. This is limited to manufacturing defects only and does not extend to Zero Offset items bought second hand.
This warranty does not apply if the product(s) fall under the following:
- Improper handling and installation
- General wear and tear
- Breakages, scuffs, scratches and other forms of damage caused from external impacts
- Improper care and maintenance
All other branded items that we sell fall within the same warranty parameters listed on their company website. If you are unsure of the policy, please get in touch with our team prior to purchase and we will be able assist. Zero Offset cannot be held to the warranty restrictions and limitations offered by other brands.
Installation Warranty
If you choose us to fit your parts in-store, we offer one-year complimentary warranty on our work. This covers the work we do to fit the item. If we have fitted your item, and you believe something is not right, contact us immediately. We urge you not to try and fix it yourself as any subsequent tampering will void this warranty policy.
This warranty does not apply if the product(s) fall under the following:
- Improper handling, care and/or maintenance
- General wear and tear
- Breakages, scuffs, scratches and other forms of damage caused from external impacts
- Has been handled by a third party, including yourself after the installation (i.e. been removed or tampered with by another shop).
- Natural Disasters
If you have purchased extended care, the same conditions above will apply.
Shop with confidence at Zero Offset. If there is something wrong with the item, or the item isn't right for you, then tell us and we will do our best to assist. Before you get in contact, see our policy below.
How do I return or exchange my order?
If you have placed an order with us, and you decide that the item you have purchased from Zero Offset is not for you based on one of the following reasons below, you can return or exchange it within 30 days of receiving the product once approved by our team.
Factory fault or manufacturing defect
Sometimes things may go wrong during production, and that is okay. If your item arrives with a factory fault or manufacturing defect, please email photos to support@zerooffset.com.au with your order number. We urge you to get in contact within 7 days of delivery for our team to best assess the item. If the item is deemed defective, we will issue a replacement sent to you. If a replacement is unavailable, we will issue store-credit, refund or initiate an exchange for another item from our store.
Change of mind
We are confident you will love your new Zero Offset products. However, if you decide that this is not the product for you, then you may return the item if the product(s) meet the conditions set out in this policy. The products must be unused, in their original condition and in their original packaging.
We cannot accept a return if:
- Used items - products must be unused, in their original condition and in their original packaging
- The item has been fitted – screwed, drilled, cut etc.
- You have already returned or exchanged the item once previously (an item can be returned once per order. This does not apply if the original return or exchange was due to a factory fault or manufacturing defect)
- The order was purchased during a promotion where T & C's specified that the item is excluded from the returns policy
Is Packaging Required?
Zero Offset requires all returns & exchanged items to be re-packaged in its original packaging, including any hardware or promotional items such as stickers, booklets etc. If the returned item is not packaged accordingly, Zero Offset reserves the right to withdraw the order for refund or exchange. You will need to pay for any subsequent re-shipping fees.
Please note: Refunds will not include any original shipping fees and handling fees. Buyer will also be responsible for the return shipping charge. All change of mind returns will be processed with a 20% restocking fee. This will be deducted from your final refund.
Pre-order Cancellation
If you have secured an item(s) through our pre-order service and would like to cancel, we will offer a full refund if the expected time of delivery is delayed by more than two months from its original expected delivery date. For example, if the item was scheduled for mid-late July, you will be eligible for a full refund if the expected delivery date is pushed past the start of October. If our team does notify you of the delay within this period, to which you agree to keep the order with us, the period will then restart two months from the new expected delivery date.
However, if you would like to cancel a pre-order within this new period, the pre-order will be subject to a 20% cancellation fee if the item was paid in full. Please also be advised, if a deposit was made to secure an item(s) and you choose to cancel, you will forfeit that deposit.